Metal detectors Series for free-fall or pipe line applications
Exclusively developed by CEIA, this is a unique metal detection technology that both optimizes sensitivity to all metal contaminants and minimizes product effect in a very wide range of possible products.
By recognizing the different frequency response of conductive products and metals, this innovative technology cancels product effect and maintains high performance levels for all types of metal contaminants, both magnetic and non-magnetic.
The autolearn function used by CEIA Multi-Spectrum Metal Detectors equates to the repetition of hundreds of conventional transits. It explores the whole spectrum of available frequency bands in order to determine the best operating conditions resulting in unique detection performance.
THS/G21-F series with Reduced Metal Free Zone for limited space installations, while maintaining optimal detection of all metals
The THS 21 Metal Detector Series is a high-sensitivity, high-precision measuring instrument. The data relating to each detection and ejection are stored in an events memory and certify production quality, the inspection itself and programming operations, as well as the periodic functional test phases using standard test samples.
FDA Code Title 21 Part 11 prescribes rigorous criteria for access to programming and computer data protection which have been fully adopted in the CEIA THS 21 Series firmware.
The requirements regarding Security, Integrity and Traceability are therefore satisfied.
The THS 21 Series employs an exclusive Auto-Learn system for food products which provides simultaneous maximum sensitivity to all metals starting from a single learning transit. The system allows optimization of the detection sensitivity to all metals with the maximum speed and precision, equivalent to hundreds of conventional learning transits: these results in levels of precision and efficiency have never been obtained before.
For products with changing or varying product signal after autolearn, the THS 21 Series includes an advanced autolearn function that runs in the background, to capture this product signal during normal production while still detecting metal. When the recording is ended, the operator has the option to analyze the data immediately, or wait until a later time when the line is stopped so as not to interrupt production. The data that was added during the background autolearn is analyzed, along with the original autolearn data, and the detection parameters are modified in order to also cancel the varying product signal.
The Self-Calibration control allows maximum repeatability and performance consistency over time and with environmental changes. By means of specific signals sent to the transmission and reception chain of the Metal Detector, constant monitoring of the detection characteristics is carried out, with consequent constant compensation for any variations caused by environmental factors. The result is system stability and constancy in detection performance and product effect neutralization.
THS 21 Series introduces new tools for the installation and maintenance technicians which allow them to measure the environmental compatibility of the Metal Detector.
The measurements include general mechanical and electromagnetic environmental compatibility, specific electromagnetic compatibility and the automatic examination of the degree of metal interference from the conveyor belt.
This latter function becomes even more important when the high level of sensitivity of the THS 21 Metal Detector Series is taken into consideration.
The THS Production 4.0 software provides acquisition and report capability for THS 21 Metal Detection Systems.
The Metal Detector can be linked to an Ethernet network (optional IXC module required). In association with the THS Production Plus Software it enables remote management of production, collection of all technical and operational events, generation of statistical and traceability reports in compliance with FDA 21 CFR part 11 requirements.
In the THS/21 Series, local connection to the maintenance technician’s computer no longer requires physical access to the interior of the detector or the use of unwieldy connection cables.
The BT wireless communication connection can be used for programming, monitoring of the signals via the CEIA MD-Scope program and the transfer of the data contained in the Metal Detector’s events memory.
Software Diagnostic Package complete with connector cable and hardware key:
Industrial Metal Detectors for food application are usually equipped with basic diagnostic functions based on their emitter/receiver signals monitoring.
This type of diagnosis is not able to detect aging as well as thermal drift and other sources of minor deviations. Any of the above may result on a sensitivity reduction that could lead to non-detection of metal contamination.
THS/21 & THS/MS21 series metal detectors are natively equipped with an advanced AUTOTEST function ensuring the following features:
In addition to the AUTOTEST function, THS/21 and THS/MS21 detectors can be programmed so that periodic verifications of the calibration are carried out automatically. This feature is called AUTO-QC TEST.
The AUTO-QC TEST allows the manual verification of calibration by the operator to be reduced or eliminated.
The METAL DETECTOR provides a programmable output that can be connected to the conveyor line stop during the automatic test to avoid product ejection and waste during automatic test.
CEIA AUTO-QC TEST provides an effective calibration check along with a 0 ÷ 100 % programmable reduction of the manual verifications, resulting in a corresponding reduction of:
Special features
Data management
Events storage
I/O interfaces
Signalling
Programming
Safety and security
Supply
Environmental conditions
Management software
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